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DBC-010

Pack: G_BASELINE Severity: major

Avoid unnecessary undercuts and side actions when simpler geometry can do the job

Rule Card

Field Value
Pack G_BASELINE — DFM Baseline Codex
Title Avoid unnecessary undercuts and side actions when simpler geometry can do the job
Severity major
Check logic Hybrid
Applies to CAD part
Inputs required geometry_features, manual_context
Fix template Remove or simplify the undercut so the part can be produced without extra side-action hardware.

Short Description

Undercuts, slides, cams, and lifters add cost, maintenance, and cycle complexity. If the functional need is real, keep them. If not, redesign the geometry so the tool can open cleanly.

When It Applies

This rule belongs to G_BASELINE (Shared across multiple manufacturing routes) and targets CAD part.

Evidence Profile

Input Category
geometry_features Geometry
manual_context Manual context

References

Reference Type Title
REF-BOOK-DFM-SUCCESS book A Definitive Guide to Design for Manufacturing Success
REF-BOOK-DFM-INJECTION book Design for Manufacturing Analysis: Injection Molding Review Guide

Compiled Threshold Metadata

Field Value
design_preference eliminate side actions where practical

Sources

  • D:\02_Code\36_RapidDraft_DFMBenchmark_ExpertMode\server\dfm\manifest.json
  • D:\02_Code\36_RapidDraft_DFMBenchmark_ExpertMode\server\dfm\rule_library.json
  • D:\02_Code\36_RapidDraft_DFMBenchmark_ExpertMode\server\dfm\references.json
  • D:\02_Code\36_RapidDraft_DFMBenchmark_ExpertMode\server\dfm\process_classifier.json
  • D:\02_Code\36_RapidDraft_DFMBenchmark_ExpertMode\server\dfm\overlays.json
  • D:\02_Code\36_RapidDraft_DFMBenchmark_ExpertMode\server\dfm\roles.json
  • D:\02_Code\36_RapidDraft_DFMBenchmark_ExpertMode\server\dfm\report_templates.json
  • D:\02_Code\36_RapidDraft_DFMBenchmark_ExpertMode\server\dfm\ui_bindings.json